Extend working length
The bending machine system can connect two bending machines together and handle ultra long workpieces that are difficult for a single machine to handle. This setting ensures the uniformity and accuracy of the entire length of the material.
High precision and repeatability
This series of bending machines is equipped with advanced CNC control and synchronous hydraulic systems, which can provide precise bending angles and consistent results even for complex geometric shapes.
Improve productivity
By running on two machines simultaneously, serial setup greatly reduces processing time, making it an ideal choice for large-scale production environments.
Flexibility
This system can be configured to handle various materials, thicknesses, and bending requirements, providing adaptability for different manufacturing needs.
Space efficiency
Despite its scalability, the design of the serial bending machine aims to optimize its footprint and make it suitable for facilities with limited space.
Application field
Aerospace: For producing long structural components.
Automotive: Manufacturing chassis parts, frames, and body panels.
Construction: Creating beams, supports, and other structural elements.
Shipbuilding: Bending large metal sheets for hulls and decks.
Energy: Fabricating components for wind turbines, pipelines, and power generation equipment.
Usage Guidelines
Setup and Calibration
Ensure both press brakes are properly aligned and calibrated to maintain synchronization. Use precision tools to verify alignment before operation.
Material Preparation
Check the material for consistency in thickness and quality. Ensure it is clean and free from defects to avoid bending errors.
Programming
Input the correct parameters into the CNC system, including material type, thickness, bend angle, and length. Verify the program before initiating the bending process.
Safety Measures
Operators should wear appropriate protective gear and follow safety protocols. Ensure the workspace is clear of obstructions and that emergency stop functions are accessible.
Maintenance
Regularly inspect hydraulic systems, alignment, and tooling. Lubricate moving parts and replace worn components to maintain optimal performance.
Common Issues and Troubleshooting
Misalignment
If the two press brakes are not perfectly aligned, it can lead to uneven bends. Regularly check and adjust alignment using precision instruments.
Synchronization Errors
Synchronization issues between the machines can cause inconsistent bending. Ensure the CNC system is properly configured and that both machines are operating in unison.
Material Slippage
Long workpieces may shift during bending, leading to inaccuracies. Use clamps or back gauges to secure the material firmly in place.
Tool Wear
Over time, tooling can wear out, affecting bend quality. Inspect tools regularly and replace them as needed to maintain precision.
Hydraulic System Problems
Leaks or pressure inconsistencies in the hydraulic system can impact performance. Conduct routine maintenance and address any issues promptly.
Product details
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